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Thread: g540 problem

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  1. #1
    Join Date
    Feb 2005
    Posts
    8

    g540 problem

    Hi,

    I got problems with my g540 rev4. I'll try to trim my x axis with a metal screwdriver (I am a fool!) and i think a short circuit occured, than led light of x axis gone. Than I got a clever! idea. I tried to swap A and X axis and removed X axis. I'll powered the driver. When I put motor connector on the x axis (old A), it smoked with a blast sound. What should I do? I have a working Y and Z axis, a blown A axis and a not working X axis now.

    Does g540 work without A axis. I am not using A axis and I'll think if i fix the problem on X, i'll be fine.

  2. #2
    Join Date
    Mar 2008
    Posts
    3655
    Hi draxus. Sorry to hear you are having such troubles.

    You should contact Gecko Tech Support. Don't be ashamed. They have heard much worse problems than yours:

    If you have a technical question and would like to contact technical support,
    you can do so by the following means:

    Telephone: (714) 832 - 8874
    Fax: (714) 832 - 8082

    Email: [email protected]

    To send your drive in for technical evaluation, please contact our technical support department. If they tell you to send your drive in, then please send it to the following address with the completed return drive form. Geckodrive will evaluate the drive upon receipt and mail it back to you after inspection or repair free of charge.

    Servo Return Form

    Stepper Return Form

    Please note: Geckodrive will evaluate only the motor controls and no other system component. If motors or other non-Geckodrive electronics are sent to us, they will not be evaluated and a fee will be charged for return shipment of the system components.

    ATTN: Repairs
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  3. #3
    Join Date
    Feb 2005
    Posts
    8
    Hi, again.

    Thanks to geckodrive, they repaired my g540 for free. I can resume building my cnc now. But I have a problem again. My repaired X axis (changed trim pot) turns one side perfect, but the other side coggy. What can it be? Thanks again.

  4. #4
    Join Date
    Feb 2005
    Posts
    8
    any ideas?

  5. #5
    Join Date
    Feb 2008
    Posts
    243
    Quote Originally Posted by draxus View Post
    Hi, again.

    Thanks to geckodrive, they repaired my g540 for free. I can resume building my cnc now. But I have a problem again. My repaired X axis (changed trim pot) turns one side perfect, but the other side coggy. What can it be? Thanks again.
    Sound like you have a bad connection either on your dir pin or your motor.

  6. #6
    Join Date
    Feb 2005
    Posts
    8
    I checked all motor cables to the db9 connectors. All is OK. The problem may be db25 cable, g540 or parallel port on computer.

  7. #7
    Join Date
    Feb 2008
    Posts
    243
    First swap motors. Put a good motor that works on one of the other axis on the X axis. If that fixes it then its the motor. If it doesn't then I suspect that somehow the driver for that axis may be bad and you will need to send it back.
    One other thing you can try is to see if it's your pc is to go into your config file. Change the step and direction pins from 2 and 3 to 3 and 4 for the X axis. Then change the Y axis form 3 and 4 to 2 and 3. If the problem shifts to the Y axis then it's somewhere in the pc or parallel port cable.

    Dan
    Camtronics, inc. -- CNC with Dan Mauch.

    Quote Originally Posted by draxus View Post
    I checked all motor cables to the db9 connectors. All is OK. The problem may be db25 cable, g540 or parallel port on computer.

  8. #8
    Join Date
    Feb 2005
    Posts
    8
    Ok, thanks dmauch! Problem is fixed. The port address is wrong. it was 0x37f. I changed it to 0x378 and all steppers are happy now.

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