I have read a few times that it's a good idea to take the way covers off once or twice a year and just check things out. I took the way covers off, but I don't know what I'm looking for.
The machine is an '07 VF-2ss with only 256 cut hours.
Please take a look at the pictures and let me know if you see anything funny. My specific questions are:
1)Are there a lot of chips behind all the way covers (especially the Z axis covers), or is this what you would expect to see? To what lengths do I need to go to clean things before reassembling? Rags, or Q-tips?
2)I traced most of the way oil lines and can (barely) see where they go, but how does one test wether they are plugged or not visually? I know to manually operate the pump and watch the pressure do its thing, but is that an end-all test?
3)There is rust on a number of components, mainly the X and Y servo motors and the block that the non-driven end of the ballscrew resides in. Is this something to worry about or not?
4)What else should I be looking at or testing while I have the way covers off?
5)When I reattach the way covers, do you guys try to reuse the gaskets, or do you just scrape those off and silicone the hell out of everything?
6)There were a LOT of chips wedged between the X axis way covers and the two side troughs that bolt to the table. Are these troughs necessary? I like having the front trough, but have never used the side ones.
Also, if anyone wants a picture of something specific that I can take while I have my machine apart, let me know and I'll do my best.
Thanks guys!