Question for you fellas with the old Bridgeport CNCs.
Bridgeport boss5 converted with origonal steppers on 70v DC wired in series.
1020 steel
1" rough end mill 1.5 doc
250 rpm 2ipm feed
1/8"+- cut
Circular cut 2.5" with about a .3 dia leedin/out. the hole is pre plasma cut just 1/8ish cleanup pass.
I had problems with the steppers not holding/feeding while finishing thehole with this feed. Endmill would grab and move the table. Removing about 1/8" of material.
I am haveing success at .5 doc 3 passes.
Does anyone know if in pushing the old girl too far with the above cut or do I need to wire the steppers in parralel and go to full step instead of microstepping?
I read microstepping loses 30% tork?
I don't want to make the old girl do what it wasn't intended to do.
Any insight would be appreciated.
Thanks
Stephen