Hi, I'm a new user to this forum but have been to it a few times to help troubleshoot problems with machines and discovered it can be a great forum. But my question I wanted to know is how much someone with my experience/knowledge would average. A little over 2 years ago I saw my first cnc lathe, the day I started a job at a shop that my father, a machinist for 30 years, works at. I obviously had no prior experience ( was an electrician for 6 years), and never went to college. In those 2 plus years I have been working my butt off. After 3 months of day shift training on how to operate the machines i went to the 2nd/3rd shift, and until 5 months ago there was only one other guy working 3rd shift with me now 2 other guys. My hours where 2pm-12am 4 days a week, but we have been fortunate in this economy and now I work 12pm-12am 4 days and sometimes till later.
My company is small, 9 people including the one owner that works on the floor with us, and the other owner who is sales/shipping guy and one shipping/material handler.
The lathes we have are 2 traub 17's (Fanuc controls, swiss sliding head stock), 2 traub tnl 26 (Fanuc controls, swiss sliding head stock. just got these machines the one i got running 2 weeks ago, and just finished programming the 2nd and started setup just last night), 4 eurotechs (biglia, e42sly, sly, 735. Fanuc controls, turning machines), 3 Stars (Fanuc controls, SR32, SR20, SA. Sliding Headstock), 1 Deco(don't know much about this old machine) 1 Enc24 (don't know much about this old machine only one guy can set up and write programs for deco and enc), 2 wickman (old automatic screw machines). We have one mill that we purchased 1 year ago a Hurco (Mill using conversational controls). I can operate and maintain every machine mentioned (screw machines I can only load and start there is only one guy that sets up and maintains it and only 3 of us can load it and start it). I can set up every lathe mentioned except enc, deco and screw machines. I can write programs from scratch for all the lathes besides previous exceptions. We don't use cad programs we hand write all programs either at the machine or on the computer in notepad. We write our own programs for every part we manufacture (I just recently learned that most companies have their programs sent to them from the customer, wheres the fun in that?) I am starting to mess around with Master Cam but realizing I'm going to need to take a class can only use it to figure out angles and radius's. I write my programs using regular g/m code, variables, macros, parametric programing, can write canned cycles, mill using C,Y,Z,X-Axis, basically if it can be written I can do it, and if I don't know how I'll figure it out that night or A.S.A.P.
At my company everybody does the same things, some are more lazy then others so I should say are expected to do the same things, including the one owner who is out there on the floor with us. We all do quality control, set up the machines (one guy who has been there for over a year still struggles with this but tries). Me, my father, and the owner are the only ones that can write programs on the Traub's and only 5 of the 9 can write programs in general. We all sweep, mop, cut up the stock ( 2 of the machines only have 3 ft barloaders, 1 is only 6ft).
Since I work nights with only 2 other employees and have 15 machines we each run 5 machines when all are running. When we have a set up we take on usually only 2 other machines plus set up and the other two split up the 2 other machines.
I have figured out problems on the machines that others have not been able too. One problem an outside maintenance company took one of our eurotech turrets apart to fix a hydrolic leak couldn't figure out a problem they caused after putting it back together and worked on the problem for two weeks. I thought the machine was still being worked on for the leak, when i found out it had a problem i fixed it that night, took me 8 hours but figured it out ( when u unplug the parts catcher and plug it back in, in the machine cabinet it erases the parameter and they need to be reset.) Yes I pat myself on the back for that one.
Sorry for the essay and thank you for reading it if you did, I wanted people to know that I do know my stuff, I have much to learn, it seems like machining has an endless amount to learn. I'm happy with where I work but think I'm way underpaid for what I know and didn't want people think I could only inspect a part and make an offset. Benefit wise I get free health insurance, with prescription, 10 days vaca, and 3 floater holidays.
Just would like to know how much you would pay someone with this experience/knowledge or how much you would think I am making, maybe I'm wrong and am not underpaid but wont know if I dont ask. Thanks Again.