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  1. #1
    Join Date
    Jul 2007
    Posts
    6

    carbon steel welding

    I have a holding tank that is made out of carbon steel and it has developed two pin sized holes which are now leaking water. This tank is not a pressure vessel it is a tank with a heated water jacket. Anyway I haven’t done any welding in years and that was with a stick welder…. would I have to drain the tank as I would hate to waste all that water?

    Would one of those cheap migs from haborfreight using flux core do the job or would I be better off using one of their cheap ac/dc arc welders?

  2. #2
    Join Date
    Jul 2005
    Posts
    12177
    You stand a good chance of blasting a big hole if you try arc welding. The tank is probably rusted thin all over and just happens to have penetrated in a couple of areas.

    I would soft solder or silver solder a patch on the outside but the tank will have to be emptied below the hole level.
    An open mind is a virtue...so long as all the common sense has not leaked out.

  3. #3
    Join Date
    Dec 2006
    Posts
    60

    Patching Hole

    Depending on the temperature, perhaps this method will work. I have seen leaking power transformers patched without draining by puilling a vacuum on the tank and then sealing the hole with one of the catalized patching materials. I also have patched an oil cooler radiator on a large air compressor with this method.

    OM

  4. #4
    Join Date
    Dec 2005
    Posts
    3319
    Look into quick reacting epoxy. I"ve seen it for use on fuel tanks and they even have stuff that mixes under water.

    Unless you can get the water below the hole, welding is out if the question - liqufied steel and water do NOT like each other AT ALL!!!!

  5. #5
    Join Date
    Jul 2005
    Posts
    12177
    Combine the above two suggestions; pull a vacuum on the tank and slap on a little bit of the water proof epoxy. Keep the extra epoxy so you can repeat the process on other leaks as they arise...which they will with an old tank that has started leaking.
    An open mind is a virtue...so long as all the common sense has not leaked out.

  6. #6
    Join Date
    Nov 2006
    Posts
    251
    If the metal is not to thin maby you can push some soap or putty into the hole from the inside just to stop the flow of water and then weld your patch on, the water should keep the soap and putty cool enough so it doesnt fall out while welding, stick tig or mig should be better as the heat sink for oxy may be to much.With a bit of luck there will be no cracking,im assuming the holes are at the bottom of the tank ,good luck regards greg.

  7. #7
    Join Date
    Jul 2007
    Posts
    6
    thanks all... I had a professional come in a work on it and he welded it with a mig after we drained it as the pin hole was on the bottom of the tank…

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