Apparently I didn't do enough research before buying my first shell mill and arbor. I naively assumed you could easily find inserts in any given shape for aluminum and separate inserts for steel. My tool calls for RPMT1204 inserts, and I got some wonderful Kennametal steel machining inserts already (RPHT1204M0EN KCPK30). I machined a bunch of 4140, and I can't even see where any coataing was removed, yet.
Scanning through Kennametal, Iscar, Sandvik, Mitsubishi and Seco catalogs, I cannot find any coated inserts in this geometry recommended for non-ferrous. Only Seco seems to offer an uncoated insert (H25 grade) they recommended for non-ferrous. So, I'm confused. I thought you wanted coated inserts for aluminum to prevent chip welding and edge build up.
Help!
Thanks,
-Steve