Re: Tormach 770 Spindle Pulley adjustment
> the spindle pulley looks about 1/16" higher than the drive pulley
Let me be sure I understand your terminology:
-when you say spindle pulley, you are talking about PN65, the "shaft pulley)
-when you say drive pulley, you are talking about PN66, the "motor pulley)
I suspect that the "adjustment washers" acts as simple spacers. No adjustments possible, it is added to position the pulley at the right spot. You want a different spacing, you chose a different thickness "adjustment" washer.
It is possible that the M5 bolt (PN 103) holding the "motor pulley" (PN66) onto the motor shaft is loose, and the pulley has slipped down slightly. While you can look in underneath the motor in-situ, I am not convinced that what you see would tell you whether or not movement has happened. The motor mount plate (PN36) comes off pretty easy (since it is mounted in place with the two bolts).
Other thing to make sure is that the pivot bolt (PN102) that the spindle plate pivots on is tightened down.
The other option would be that the "shaft pulley" (PN65) attached to the spindle is loose and has popped up. It is held in place by a locknut (PN70), which is split with a screw (PN71) to lock it in place. It seems less likely that this would slip.
FWIW, the 1100 setup is identical to your drawing, so what I can see on my 1100 should apply to your 770.
I am assuming that this is a new problem, not that the mill was delivered from the factory with this misalignment and you finally noticed it (ie, it needs to be repaired because something has malfunctioned, vs. a modification to the design needs to be performed, such as adding a spacer ring between the motor and the motor mount plate to shift the motor upward).
Tim
Tormach 1100-3, Grizzly G0709 lathe, Clausing 8520 mill, SolidWorks, HSMWorks.