I need some help. I'm still new to Rhino3d and so, my skills are painfully inadequate. I was hired to machine this plaque (below). The customer had another company laser scan the original. I was sent the code to run. The final product doesn't meet my client's expectations. The main reasons are that there are a few tool incursions into the outline edge of the part due to error from the digitizing. The client wants this thing nearly perfect.
I don't think performing the digitizing process all over will fix the problem. More than likely, we may eliminate the 5 points that are problematic but create 5 new ones.
The only logical next step in my mind is the draw the plaque from scratch using Rhino3d. I took the stl file of the original digitization and using Rhino3d, created a 2d outline of the plaque. I can add z-height to each area but most areas aren't a simple z-ht adjustment. The anchor tips are convex, the feathers are thicker at the bottom than the top etc. I'm not real sure how to approach drawing this. Any tips, help, pointers would be greatly appreciated.
This would be an interesting project and I'm going to use MadCam to machine it. The file I was originally sent was generated from Artcam Pro and took 2 hours 6 minutes to machine. I'm real interested in seeing how MadCam compares.
Thanks,
Chris Robinson