Ok, nothing speaks louder than examples, so the pics here are a good sample of just how good some of the cheap cutters are. All the panels shown are just the last weeks work on the cnc, using a 6mm shank, 22mm diameter carbide tipped vee cutter.
I bought 6 of these cutters around 2 years back, and I'm only on the second cutter. The first I used on aluminium extensively which just wrecked it as the workpiece was vibrating under load. Not good. This one I thought I'd ruined today as I'd stuffed up my off-sets, and it started machining straight into the stainless steel guide and aluminium clamps held down with a steel screw. Made a bit of a mess of the sides as you can see, luckily the tip itself was untouched, so 'm still using it!
All my vee routing I do twice to clear up fuzzies, so all that you see on the table, with an imperial ruler for scale, has been completely machined twice! With a 2 year old, $3 router bit from a Chinese Ebay seller!
Some of the timber shown is Vic Ash, and some is Blackbutt, which is renowned for being difficult to machine, and requires a razor sharp cutter otherwise the timber immediately blackens and heats up the tool. All the faces and edges, and vee routing (which has all been done twice remember!) has no marks at all. The only marks you can see on a few smaller pieces, are from my trusty 30yo rip saw.
That's the kind of mileage I get, so I prefer to buy truckloads of dirt cheap cutters, and just toss them when they get damaged. I'm yet to actually wear out a carbide tipped router bit. I've had some of my router bits for over 30 years, and i'm still using them. And I am yet to see any appreciable longevity, or performance difference between the more expensive brand ones I have compared to the cheapo ones I've bought. These are router bits I'm talking though, professional end mills are a whole different ball game. But this is a good example of not needing to spend a lot to get million dollar results!
cheers, Ian
It's rumoured that everytime someone buys a TB6560 based board, an engineer cries!