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  1. #1
    Join Date
    Nov 2008
    Posts
    164

    The Enclosure

    In dire need of an enclosure for many reasons. The latest reason was the move to flood cooling, Next on the list was the added benefit of keeping swarf under control. Third was to make my shop a little quieter. And last was the added benefit of keeping something between the machine and me so that if something goes for a flyer (again) It will be somewhat contained.

    So I decided to go with wood due to cost and ease of build. The inside is HPDE (puckboard for all you fellow Canadians). Sound proofing insulation in the walls. 1/8" MDF white one side for the exterior "skin". I plastic welded the bottom "tub". The side walls are removable with the removal of half a dozen screws. Side window is 1/4" Lexan.

    Also of note is that I have a waterproof Florescent light and a large 6" axial fan on the ceiling.

    With the exception of the light and Fan -that I had on hand- the total build cost is $250. Will expect another $50 for the doors, hardware etc.

    To Do List:
    -Need to make the doors and I am thinking of a by fold design.
    -Cover the plugs in the back wall and the opening I left for all the cables, hoses and such.
    -Install the drain(s) and plumb them into the flood coolant sump (it will be that 5gal pail in the last photo but under the mill of course)

    Attachment 181262Attachment 181263Attachment 181264Attachment 181265Attachment 181266Attachment 181267Click image for larger version. 

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  2. #2
    Join Date
    Feb 2006
    Posts
    7063
    Surely you're not actually going to leave that 120V electrical outlet INSIDE the enclosure??? That is a MASSIVE safety hazard.

    Regards,
    Ray L.

  3. #3
    Join Date
    Feb 2006
    Posts
    1187
    The better question is are you using Noah sized flooding? or just that single squirter on the left of the machine? If Noah flooding yes outlet could be a problem but with just a single squirter like ya got, I see no issues, maybe get ya one of those outside outlet covers with the lil flip covers.

  4. #4
    Join Date
    Nov 2008
    Posts
    164
    The plugs will not be left as is. The cover will be a waterproof box, plus a removable cover for the cables as well as the plugs. I am quite a ways away from turning on the flood coolant.

    The loc-line is just air at the moment, but I will be going with 2 flood coolant loc-line hoses once its ready to go.

  5. #5
    Join Date
    Nov 2008
    Posts
    164
    Almost done. Got the doors on and need to finish up the "track" for the doors. A little more lipstick and makeup for the exterior thinking of a nice coat of primer after a good sanding.
    Drain to be finished yet, but I have all the parts and it will be ready for the flood.... Just don't have any yet. I added the new photos to the Original post.

    The electrical is now covered and waterproof, cool little exterior box as well as a cat flap over the wiring hole I left. EDPM rubber seals that up quite nicely for what I will be doing.

    I have ordered some coolant but its not in yet, the local supply houses for any other brand wants me to buy 5gal minimum. Have a friend that works as a CNC babysitter and says he will get me some. Anxious I tell ya!

  6. #6
    Join Date
    Nov 2008
    Posts
    164
    Drains are plumbed and tested, All good. Bought some coolant from a local Machine shop. The guys were nice enough to sell me a 4L jug for $20. Other than a couple bolt holes in the drip tray (and under the mill) that I missed, no leaks. Had some good splashing going on when facing a chunk of scrap with a 3/4 EM. Chip loads are great now. Need to trust the GWizard calcs and let it off the leash tomorrow. Hoping to see some 1000mm/min action finally!
    Attachment 181605Attachment 181606Click image for larger version. 

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  7. #7
    Join Date
    Oct 2012
    Posts
    23
    Looks great man, thanks for sharing!

  8. #8
    Join Date
    May 2011
    Posts
    308
    i'm ready to see some video of some coolant spraying!

  9. #9
    Join Date
    Jun 2004
    Posts
    6618
    Absolutely. Very cool.
    Lee

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