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IndustryArena Forum > MetalWorking Machines > Fadal > Z axis faults and falls to table
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  1. #1
    Join Date
    Nov 2010
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    0

    Z axis faults and falls to table

    My '89 Fadal 4020 decided to start acting up today by faulting out the axis' and then the head slowly falls to the table. I reset the e-stop fault, return to "home" and the problem eventually repeats itself. What may be causing the head to fall down to the table? I can understand the axis faulting out and sitting idle (which it's always done in the past) but now the head falls and e-stop does nothing to stop it! Thanks in advance for any advice.

  2. #2
    Join Date
    Jan 2006
    Posts
    64
    imaginemw,
    Will the head continue to go down if the main power switch is off?

  3. #3
    Join Date
    Apr 2005
    Posts
    1194
    Typically this means a counterweight pin was left in after moving.
    We have had good luck with our Fadals milling mostly soft steel and aluminum up to 5 axis. We are always looking for spare parts If you have a broken down Fadal give a shout.

  4. #4
    Join Date
    Nov 2010
    Posts
    0
    Yes, it has fallen with the power off.

  5. #5
    Join Date
    Nov 2010
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    0
    ......I found a relay loose, reset it, and so far the machine seems happier today. I'll keep you posted.

  6. #6
    Join Date
    Apr 2005
    Posts
    1194
    Must be a TRM or EMC
    We have had good luck with our Fadals milling mostly soft steel and aluminum up to 5 axis. We are always looking for spare parts If you have a broken down Fadal give a shout.

  7. #7
    Join Date
    Nov 2010
    Posts
    0
    Well the relay fix was too good to be true. The problem has reared it's ugly head once again. Any ideas?

  8. #8
    Join Date
    Apr 2005
    Posts
    1194
    Which machine was it?
    We have had good luck with our Fadals milling mostly soft steel and aluminum up to 5 axis. We are always looking for spare parts If you have a broken down Fadal give a shout.

  9. #9
    Join Date
    Nov 2010
    Posts
    0
    It's a '89 4020 Model 904-1. I've kept it powered up for last day or so and now today it's seems to be running fine. Do I possibly have caps going bad? Losing power after being powered down for a few days?

  10. #10
    Join Date
    Jan 2005
    Posts
    53
    Your gib straps are loose. Look in the maintenance manual for the procedure.

  11. #11
    Join Date
    Nov 2010
    Posts
    0
    Will do. I'll keep you posted. Thanks.

  12. #12
    Join Date
    Nov 2010
    Posts
    0
    Update....I adjusted the gibs (way loose!) and replaced a bad amp board. I'm and up and running again. Thanks for the help.

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