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Thread: E/G CNC Mill

Page 3 of 4 1234
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  1. #41
    Join Date
    Mar 2008
    Posts
    43
    "Is this the design with the bearing ball providnig vibration? How did it work out for you?"
    -Yes it worked pretty good but when the molds get bigger you really need a strong vibrator.

    "What were your thought about putting the unfinished side of the EG saddle uppermost? I would have thought that the unfinished part of a mould would be better hidden below."
    -It would have been nice with a smooth surface on top but the angeled surfaces underneath forced me to do it this way.

    "What was the mould material? What mould release agents did you use, did they work well?"
    -I don't know what its called in english but its a wood-based board.
    I painted it and then waxed the surface but the damn thing wouldn't come loose.. I ended up smashing the mold :tired:
    So its a no on the last question

    A small note,
    Its only the plate between the X and Y axis (or do you say axes?) thats made of E/G

  2. #42
    Join Date
    May 2005
    Posts
    56
    You should try entering this into the cncmentor.com build log competition! Nice work!
    http://cncmentor.com - open source sharing community and CAD Library

  3. #43
    Join Date
    Mar 2004
    Posts
    1306
    Thanks for the answers.

    I think that is the same experience everyone is having, that they need to kill the mould ot get the bits out.
    Regards,
    Mark

  4. #44
    Join Date
    May 2007
    Posts
    42
    that's a nice machine thewho, i'm interested in knowing what size stepper motors you have any Spec would be nice and what kind of travel speeds are you getting ? by the way how much would that saddle along with linear rails, bearings, plate, motor etc. weigh ?

    best

    sahil

  5. #45
    Join Date
    Mar 2008
    Posts
    43

    Haven't updated this so often.

    Started on the enclosure (it's still not completed..)

    Then I was going to mill a new nutholder(?)


    But


    Then I started on a R8 spindle with TTS.




    Got my new table.





    Ready to use

    The old mounts.


    Next post will be about the R8 spindle.

  6. #46
    Join Date
    Mar 2008
    Posts
    43

    R8 Spindle

















    Video:

  7. #47
    Join Date
    Mar 2008
    Posts
    43

    There is a lot of pictures on this page..


  8. #48
    Join Date
    Mar 2008
    Posts
    43

  9. #49
    Join Date
    Mar 2008
    Posts
    43

    Hopefully a new page now






    Done!


    Next is the R8 spindle shaft.

  10. #50
    Join Date
    Mar 2008
    Posts
    43


    Damn, some measurements was wrong in solidworks..

  11. #51
    Join Date
    Mar 2008
    Posts
    43





  12. #52
    Join Date
    Mar 2008
    Posts
    43
    Didn't have any round steel..





  13. #53
    Join Date
    Mar 2008
    Posts
    43



    All Parts

    Assembly





    Tried to take better pictures.





  14. #54
    Join Date
    Mar 2008
    Posts
    43
    Now it's your turn to add some posts then I will continue at page 6

  15. #55
    Join Date
    Dec 2011
    Posts
    161
    I think you let us speechless... Awesome work, and that spindle looks impresive!

    Is the connector on the body for air or oiling? I'm not familiar with this kind of taper, how is toololder retained? i see no springs or anything in your photos.

    BTW, i'm working on a E/G machine too, for his one i've used a gantry design, but the next one, will be like yours, i really love the way you're geting things done!

    Please, more updates

  16. #56
    Join Date
    Mar 2008
    Posts
    43
    It's for both cooling and oil, and I hope the air pressure willl keep chips away from the bearings.
    About TTS:
    About the Tormach Tooling System® | Tormach LLC | We provide personal small CNC machines, CNC tooling, and many more CNC items

    It isn't much of an E/G machine after all (was going to put a smiley here but this forum doesn't have any useful ones..)

  17. #57
    Join Date
    May 2007
    Posts
    42
    nice spindle

  18. #58
    Join Date
    Dec 2004
    Posts
    1865
    Looking good!!!

    Mike
    Warning: DIY CNC may cause extreme hair loss due to you pulling your hair out.

  19. #59
    Join Date
    Aug 2009
    Posts
    291
    I think "holy crap!" captures my response the best.

  20. #60
    Join Date
    Apr 2008
    Posts
    38

    Spindle seal

    What kind of seals do you plan on using to protect the spindle bearings? What kind of spindle bearings did you use? Do you recall how much clearance you have around the spindle bearings in the housing?

    Looking great!

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