A good place for dense card stock is the outer cover of X-Ray sheets. It's not too thick so may not be what you are looking for but it is pretty dense and cuts well. It leaves a slight resinous film behind at the cut line but it may be worth while using to try out prototypes or different shapes until you get it right and then cut it from the good stuff. My specialist X-Ray man delivers his waste to our door. :-)
Their free from most X-Ray departments as they throw them out and they go through hundreds of them. The X-Ray sheets that aren't used are also a good source of plastic for making stencils etc. Ask some of the departments for their rubbish and try it out.
Rich.
I am not completely useless.......I can always serve as a BAD example.