I am working on making my own belt drive, and was wondering... any reason not to use (3L) 3/8" size belts?
It looks to me (Not that I've finished the math/layout yet) that you should be able to use a 1/2" (Instead of 5/8ths) base plate, 1/4" (instead of 3/8ths) motor mount plate and gain the 1/4" difference between the belt sizes. (1/8th per pulley)
Besides the more obvious advantage of being a little grippier with a larger belt, it also would allow you to find replacemenets at most hardware stores, and (A bigger advantage IMHO) you could also use one of the vibration dampening 3l Series link belts.
Less vibration should = better cut, right?
Since all the belt drive conversions I've seen use the 2L size belt I get the feeling there's probably something basic I'm missing... so let me know! LOL.