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  1. #1
    Join Date
    Oct 2007
    Posts
    34

    Thread Milling

    Hi guys,

    I need you guys help on thread milling. The truth is, I didn't have any formal training on Mastercam. I just learn it by my own.

    I need to tap a depth 16mm blind hole using M10 X 1.5 tap, but the DWG required the tapping depth of 14mm. I tried several times with normal tapping, but couldn't achieve the 14mm depth required. So I left with thread milling option, but I don't know how.

    I hope you guys can help me on this.

    I'm currently using Mastercam 9.1 and the material I need to tap is Stainless Steel.

    An example on Mastercam 9.1 on how to create a thread milling toolpath is very much appreciated.

    Thank you


    Regards,
    David Samuel Rosario
    Malaysia

  2. #2
    Join Date
    Dec 2009
    Posts
    80
    Hi, what is the diameter of your thread cutter, and how many teeth?

  3. #3
    Join Date
    Oct 2007
    Posts
    34
    Hey Limpan,

    Thanks for your quick reply.

    Thread cutter diameter is 8mm with only 1 active teeth.

  4. #4
    Join Date
    Sep 2008
    Posts
    51

    Hi mrsammy,:wave:

    I think this is just what the doctor ordered.
    Good luck!

    http://www.streamingteacher.com/samp...9_milling.html

  5. #5
    Join Date
    Dec 2009
    Posts
    80
    Ok, well, diameter 8mm is very tight for making M10 threads but I still think it could work.
    I'll have a look at it later tonight (it's almost 7 PM here) /Limpan

  6. #6
    Join Date
    Dec 2009
    Posts
    80
    Hi again, try these settings, see picture.
    Limpan
    Attached Thumbnails Attached Thumbnails ScreenShot001.jpg  

  7. #7
    Join Date
    Apr 2003
    Posts
    3578
    M8 thread hob is not that small as O have done allot smaller. looking a Lipman's setting the pitch is correct review from the picture of my settings on a project I have running now. this from X4 but the pitch is not metric unless you are use a Metric Machine and post. Take the 1.5mm /25.4 for the pitch.
    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)
    Cadcam
    Software and hardware sales, contract Programming and Consultant , Cad-Cam Instructor .

  8. #8
    Join Date
    Oct 2007
    Posts
    34
    Sir,

    Thanks for the reply. I appreciate it very much.

  9. #9
    Join Date
    Oct 2007
    Posts
    34
    Limpan,

    Thanks so much for your help my friend. I appreciate it very much.
    Nice to know in here so many good people like you.

    One more thing...is the feed rate and rpm using the same normal tapping calculation?

  10. #10
    Join Date
    Dec 2009
    Posts
    80
    Hi mrsammy, as you are milling your thread instead of using a tap cycle you don't have to calculate spindle speed vs feedrate depending on the thread pitch. If your thread cutter is made of solid carbide i would recommend a spindle speed around 2000 rpm, and start with a feedrate around 150-200mm/min for stainless steel. If the cutter is made of high speed steel (HSS) you should reduce the spindle speed to about 800 rpm and feedrate about 60-80 mm/min. (Keep your hand on the feedrate override pot.)

    Limpan

  11. #11
    Join Date
    Oct 2007
    Posts
    34
    Dear Limpan,

    Thank you so much for your useful information. As you already know, I did not have any formal training on mastercam (I just learn through my experience).

    I feel very lucky to know that so many people out there have a good heart like yourself.

    Thank you once again.

    Dave

  12. #12
    Join Date
    Nov 2008
    Posts
    6
    Hi mrsammy,
    what is the tool manufacturer? I am looking for single thread cutter. I found only cutter for aluminium. Thanks

  13. #13
    Join Date
    Jul 2010
    Posts
    0
    Hi Smrkoul
    I need information spindle speed, feed rate and depth of Aluminum. i use thread cutter is 9/16-18 inch with dimension hole is 0.5156 inch. Can you show it?

  14. #14
    Join Date
    Nov 2008
    Posts
    6
    Quote Originally Posted by huuloc1320 View Post
    Hi Smrkoul
    I need information spindle speed, feed rate and depth of Aluminum. i use thread cutter is 9/16-18 inch with dimension hole is 0.5156 inch. Can you show it?
    Hi,
    i use cutting conditions posted by manufacturer. I use Dormer thread mills (i think, it is sandvik group) Check http://www.dormertools.com ..... milling tools -> thread milling -> ....

  15. #15
    Join Date
    Jul 2010
    Posts
    0
    Quote Originally Posted by Smrkoul View Post
    Hi,
    i use cutting conditions posted by manufacturer. I use Dormer thread mills (i think, it is sandvik group) Check http://www.dormertools.com ..... milling tools -> thread milling -> ....
    Hi
    I think your information are very helpful.
    Thanks
    Loc

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