HAAS Mini Mill 2004 10 Tool Turret 6,000 rpm spindle.
I was running maching on Friday no problems, powered down as normal, which means - took all axles away from stops, and pressed e-stop, then powered down at control.
Came in Saturday - Powered back up - Press reset a couple of times. Press power up restart, what usually happens z find limits switch along with x & y and tool changer will go and pick up tool #1, (picking up tool #1 did not happen). What happen was -
Alarm 115 turret rotation fault "Tool carousel motor not in position. during a tool changer operation the tool turret failed to start moving or failed to stop at the right position. Parameters 60 & 61 can adjust the time-out times. This alarm can be caused by anything that jams the rotation of the turret. A loss of power to the tool changer can also cause this. Check relays k9-k12 & fuse F1 on IOPCB." Next Alarm
Alarm 125 Tool Shuttle Fault - "Tool shuttle iniliatizated at power on. cycle start or spindle motion command. This means that the tool shuttle was not fully retracted to the Out position."
I did the tool changer restore button. Followed the commands to no avail. Did this several times along with power down/up. Still alarming.
Simple put, I'm at a loss for what to do. And of course I have a Monday dead line. Any help would be greatly appreciated.
Thanks,
Don Cook
D & D Precision