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  1. #1
    Join Date
    Sep 2006
    Posts
    218

    Home build CNC mill/router

    What do you think about this machine?
    It took me about 3 weeks to build-it from scratch, but the results are very good. Cnczone was very usefull.

    Things left to be done:
    - arrange the wires
    - mount limit switch and Estop
    - update to a 3 axis microstepp driver (i would like to use the new A4983 allegro chips)
    - buy a USB CNC controller
    - build an automatic speed controler for motor (it is a cheap 220V/115W driller, but is working very well in DC too - so it's easy to control the motor voltage to get different RPM; tought about encoder-PIC-pwm-PowerMOS to set the speed)

    You will see the tools i have been used, and the result (2 pcb)
    Attached Thumbnails Attached Thumbnails image019_2.jpg   Image020_2.jpg   Image021_2.jpg   Image022_2.jpg  

    Image023_2.jpg   Image024_2.jpg   Image025_2.jpg   Image026_2.jpg  

    Image027_2.jpg   Image028_2.jpg   Image029_2.jpg   Image030_2.jpg  

    Image031_2.jpg   Image032_2.jpg   Image033_2.jpg   Image004_2.jpg  

    Image018_2.jpg  

  2. #2
    Join Date
    Dec 2006
    Posts
    532
    Machine is looking pretty good, what are working dimensions?

    Is there reason why you want to use USB?

  3. #3
    Join Date
    Sep 2006
    Posts
    218
    Quote Originally Posted by rustamd View Post
    Machine is looking pretty good, what are working dimensions?
    30/30/8 cm (forget to mention)
    Quote Originally Posted by rustamd View Post
    Is there reason why you want to use USB?
    i want to use my notebook;
    usb will be much smother as parallel port;
    i do'nt want dos mode for a computer.

  4. #4
    Join Date
    Sep 2006
    Posts
    218

    evolution

    arranged the wires, and maked a small project:
    a Nokia 3310/3410 display to be used with my 16FXXX

    all made with my cnc (except display, ofcorse )
    Attached Thumbnails Attached Thumbnails Image017.jpg   Image018.jpg   Image020.jpg   Image022.jpg  

    Image023.jpg   Image027.jpg  

  5. #5
    Join Date
    Mar 2008
    Posts
    3
    please anyone has adocumentation about
    using USB with pic microcontroller?

  6. #6
    Join Date
    Nov 2007
    Posts
    11
    I LIKE IT

  7. #7
    Join Date
    Aug 2005
    Posts
    578
    please anyone has adocumentation about
    using USB with pic microcontroller?
    http://www.create.ucsb.edu/~dano/CUI/

    Bob

  8. #8
    Join Date
    Jul 2007
    Posts
    165
    Have you got any pics of the anti-backlash configuration you have mentioned? Would be interested to see this, since I have much the same leadscrews and leadnuts.

    Thanks

  9. #9
    Join Date
    Sep 2006
    Posts
    218

    My new mini-CNC mill for PCB

    Hello,
    This time took me about 1 week to complete the mechanical part of this. I wanted to be cheap... very cheap, and with components that can be found in any hardware store.
    Used:
    - drawer sliders;
    - Al frame - square;
    - Al frame L shape, 2mm/3mm thick
    - some Al sheet (2-3mm thick);
    - blind rivets;
    - M4 nuts and bolts;
    - M8 acme thread;
    - hard plastic as M8 nut;
    - aquarium tube;
    - steppers
    - MDF 30x30 cm
    Tested only one axis at time, with manual jog, and seem to work properly. Backlash is zero at the moment - but probably will appear soon. Seem stiff enough - more than enough to mill and cut PCB.
    After I finish the electronics part, I will test-it more.

    Thanks for watching and sharing your opinion
    Attached Thumbnails Attached Thumbnails DSC01164.jpg   DSC01165.jpg   DSC01151.jpg   DSC01140.jpg  

    DSC01137.jpg   DSC01135.jpg   DSC01131.jpg   DSC01116.jpg  


  10. #10
    Join Date
    Apr 2005
    Posts
    7
    The first machine at the top of the page , what kind of tubing and bearing setup is that and where did you get it from.

  11. #11
    Join Date
    Sep 2006
    Posts
    218
    Quote Originally Posted by GLynnC View Post
    The first machine at the top of the page , what kind of tubing and bearing setup is that and where did you get it from.
    There are 12mm round rod with associated bronze bushings. I get them from A3 XEROX inkjet printer (don't remember the model). Steppers are from that printer too.

  12. #12
    Join Date
    Nov 2009
    Posts
    115
    it looks nice

  13. #13
    Join Date
    Aug 2009
    Posts
    392
    Very nice looking machines.

  14. #14
    Join Date
    Apr 2005
    Posts
    7
    Quote Originally Posted by eSilviu View Post
    There are 12mm round rod with associated bronze bushings. I get them from A3 XEROX inkjet printer (don't remember the model). Steppers are from that printer too.
    Very interesting , thanks for the reply.

  15. #15
    Join Date
    Sep 2006
    Posts
    218

    more pictures

    Hello,
    I've started with the idea of building a PCB mill with 10x16cm working area (Eagle light limitation, more than enough for 90% of my PCB's).
    I've ended with a mill with 15x21cm working area, and 7cm of Z travel.
    Working good until now: attached a sacrifice MDF, and leveled the working area.
    Pictures represent:
    - whole mechanical CNC
    - nut-spring-nut used for Y axis
    - controller + manual jog + bipolar drivers for steppers
    (controller = CNCUSBController from Kroko)
    - stepper drivers = A3979 based, and are working amazing from a 12V power supply
    - RC outrunner used as spindle for milling PCB's (has 3.17mm inner bearing diameter ), well.. milling PCB’s needs only about 15W of power!!!
    - 2x12V,2.5A power supply - one for controller and one for spindle
    - I intend to put all electronics part on the back of machine
    - a small PCB milled just for test (the one with larger isolation tracks was obtained by running the same g-code for about 15 times, just to see what will happen); note: there is no software compensation for backlash!

    Merry Christmas to you all!
    Attached Thumbnails Attached Thumbnails DSC01257.jpg   DSC01258.jpg   DSC01259.jpg   DSC01261.jpg  

    DSC01263.jpg   DSC01264.jpg   DSC01267.jpg   DSC01268.jpg  

    DSC01269.jpg   DSC01270.jpg   DSC01251.jpg  

  16. #16
    Join Date
    Aug 2009
    Posts
    392
    Looks great! Get those electronics organized and you're good to go

  17. #17
    Join Date
    Sep 2009
    Posts
    9
    Looks great guess I will have to start on one here shortly. Love all these post with very positive results. I have a dremel and a sears 1/4" router and will use those as proto types. if all works good then I would start a search for the famous porter cable 1/2".

  18. #18
    Join Date
    Sep 2006
    Posts
    218

    Wink

    this is how I've started..
    it was the first attempt to do a cnc.
    alltrough it wasn't any real use, it helped me to understand all weak points of the design, and to find better solutions.
    Attached Thumbnails Attached Thumbnails Image013.jpg  

  19. #19
    Join Date
    Jan 2009
    Posts
    57

    Out runner motor

    What are you using to control the spindle motor?

  20. #20
    Join Date
    Aug 2009
    Posts
    392
    Seeing as he's using an RC Outrunner motor, I'd assume he's simply using an ESC, and feeding it a PWM signal from some source. I'm sure he'll let us know though

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