I am trying to manufacture a rotary die cutter i am not sure if anyone is familier with this application but anyone willing to help can google it and attached is a picture of the work piece
My main problem is finishing the blade of the cutting edge of the work piece its 45degrees angle perpendicular from the z axis and the tip width is 0.04mm the problem is that i try to finish this blade using a 4axis machine with a ball nose tool and the end result is that i get inconsistent tip width varying from 0.0mm to 0.1mm while the part itself its 0.04mm.
Any suggestions??