Thx for the response guys !
It's now almost noon and I've been up all night ! Job is not done until the job is done ! Team no sleep
I removed just about everything but the ballscrew, motor housing, etc.. I'm still in the middle of a few jobs and really can't have her down at the moment. Here's what I did, so far looks like everything is back to normal. After removing 22lbs of Ti chips, I finally was able to get under the table and pull the plunger & watch for the oil waterfall. Found that when I plunged it immediately dumped the whole shot out in less than 2 secs. Under the table with a LED & mirror looking at the left side - X, I saw the oil waterfall pouring out, but on the right +X very very small amount (Ok now we're cooking). Next I wiped, pumped again, jogged and dry checked each dovetail to see which is dry/wet. My +Y was bone dry, everything else was lubed up !
So something was wrong with the Y gib and oil line. Before I went digging the Y line out, I pulled the line outer bending spring back just a tiny bit and noticed the line was still full ( check ! ). That now only leaves me thinking that the gib port(s) are blocked. Well whaddya know !
- I removed both Y bellows
- Removed both Y gib screws
- Removed the Y gib
- Finely sanded the gib and deburred the rough edges that were leftover from the factory (WTH !!!) My machine has zero rust and inside the gib were tiny rusty fragments in the port hole ! After I cleaned the gib up I installed it back into the Y and hit the plunger... Back to the 9-12 secs and could feel the oil everywhere. Now it's got me wanting to check all of the my gibs ! Well I hope that helps someone, what a real pain !