Hey Steve,
Here are some of my thoughts - but I just got back from a long-ish bicycle ride. I haven't refueled yet, so the thoughts are less than organized.
Motion Control from Laptop:
Many people are using laptops to control their homebrew cnc machines via a parallel port. However, many other people experience problems using a laptop for motion control. The problems are generally due to slightly lower voltages coming off of the parallel card.
I would recommend trying to find a used desktop. Since I got into the cnc (and now laser and plotter ) hobby, I have collected several cheap computers. I use my nice one in the house for design and such and then keep the rest in the garage. I have one hooked up to my little cnc mill and one hooked up to my laser. And whenever I get a new toy to play with, such as a plotter or something, I have a few extra stacked in a corner. I try to find free ones or ones for less than $20. If I don't need it, sometimes I'll make sure it's running well and resell it for more...
Anyway, a desktop with USB and parallel shouldn't be too hard to find. I wish I were local to ya, I'd give you one to play with.
Retrofitting the Electronics:
I gave considerable thought to redoing the electronics on mine. In fact, I am still considering this route.
There are 3 primary things that you have the ability to control with the IE300:
1. X and Y motion - controlled by software
2. Laser On and Off - controlled by software
3. Laser Intesity - Manually controlled
The easiest electronics swap I can think of is this - to find a flatbed style XY pen plotter. I bought one similar to the attached picture, on eBay for a dollar plus $25 shipping. The one I got can be controlled via parallel or serial connections.
You would start by making sure you could plot the way you want with it. If so, then that is a good start. The next bit would be a little tricky, but these kind of flatbed XY plotters basically use an electro magnet (much like a solenoid) for pen control. It is likely 12v DC , but I haven't checked yet. Now the laser on and off, which you already know works, is as easy to operate as pressing that button. The same 2 wires that are on the backside of that button, can be closed just as easily by use of a relay. So, if you were to go to Radio Shack and buy a relay, then you could easily turn your pen control into laser control. Make sense?
There are other plotters out there that are more readliy available, but the flatbed type are easier to modify. The others have optical paper sensors and paper-size sensors and firmware that would present a far greater challenge to hack.
Retrofitting the Electronics - cnc style:
It would also be possible to buy a 3-axis cnc control card and some steppers. Be sure that the card had at least one software controlled on-off connection.
I believe these can be found from xylotex or hobbycnc, as well as others.
With this method, 2 of the axis will be X and Y. The third axis (called Z) can actually be used to control the laser intensity knob. The on-off can control a relay which can control the laser on-off.
Control of this cnc card would require a desktop computer with a parallel port. Would also require cnc control software - like TurboCNC or Mach3. For this application, Mach3 might be better as it can do what is called constant velocity contouring - meaning that it will adust the speed of X and Y to produce a constant speed. This is important with a laser because depth of cut is affected by speed. Make sense?
Summary:
The easiest thing for now is to see if you can find a cheap parallel card for your laptop - if it cost more than you feel comfortable investing in an additional test, then put that money toward a used desktop. It will likely work better anyway for motion control.
I truly believe that this is your final hurtle between where you are now and getting your IE300 moving and cutting.
The very fact that it goes home means that it can control the motors. The fact that you have pressed the laser test button and you get a beam means that the laser works. You also have the software up and running, so you know that works.
And I can tell you that the software is effectivley hardcoded to require LPT1. So, once you get a computer with a parallel port, you should be off to the races.
The only reason to consider a switch to different electronics is if you either can't get your computer to talk to the laser or if it can't do what you want. But I think you are almost there.
Good luck
Steve