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IndustryArena Forum > MetalWorking Machines > Uncategorised MetalWorking Machines > Vertical Mill, Lathe Project Log > Show how to build a CNC machine from the very beginning to the end
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  1. #1881
    Join Date
    Jul 2004
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    1424

    Re: Show how to build a CNC machine from the very beginning to the end

    never mind...
    Tim
    Tormach 1100-3, Grizzly G0709 lathe, Clausing 8520 mill, SolidWorks, HSMWorks.

  2. #1882
    Join Date
    May 2015
    Posts
    11

    Re: Show how to build a CNC machine from the very beginning to the end

    I have never used Mach3, but I have programmed in G-Code. Any machine control software that runs via Windows is bound to have problems.
    Windows is specifically designed to stop you having direct access to the hardware. All access has to go via the Windows API, which is the opposite of what you need.

  3. #1883
    Join Date
    Jun 2007
    Posts
    3891

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by maelstrom007 View Post
    I have never used Mach3, but I have programmed in G-Code. Any machine control software that runs via Windows is bound to have problems.
    Windows is specifically designed to stop you having direct access to the hardware. All access has to go via the Windows API, which is the opposite of what you need.
    many modern high end industrial controls are windows based actually. the problems with mach3 are unrelated to windows.

  4. #1884
    Join Date
    Apr 2009
    Posts
    5516

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by maelstrom007 View Post
    I have never used Mach3, but I have programmed in G-Code. Any machine control software that runs via Windows is bound to have problems.
    Windows is specifically designed to stop you having direct access to the hardware. All access has to go via the Windows API, which is the opposite of what you need.
    As long as you aren't trying to push the performance envelope, Mach3 runs just fine under Windows. Even less of an issue with an external motion controller.

  5. #1885
    Join Date
    Mar 2003
    Posts
    35538

    Re: Show how to build a CNC machine from the very beginning to the end

    Except when using the parallel port to control a machine, for just about all Windows controls, it's the hardware that controls the machine, and Windows just provides the user interface to the hardware.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  6. #1886
    Join Date
    May 2015
    Posts
    11

    Re: Show how to build a CNC machine from the very beginning to the end


  7. #1887
    Join Date
    Mar 2003
    Posts
    35538

    Re: Show how to build a CNC machine from the very beginning to the end

    Tormach are using an embedded system because Windows is not appropriate
    But the Windows controller that they used for the last 10 years was appropriate?

    They switched because Mach3 has bugs, not because it was Windows based.

    Don't believe everything you read on the internet.

    (I didn't read the info in the link you posted)
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  8. #1888
    Join Date
    May 2015
    Posts
    11

    Re: Show how to build a CNC machine from the very beginning to the end

    But the Windows controller that they used for the last 10 years was appropriate?
    No, it was not.

    They switched because Mach3 has bugs, not because it was Windows based.
    Incorrect.

    Don't believe everything you read on the internet.
    I never do.

    (I didn't read the info in the link you posted)
    Please do.

    I have a degree in software engineering and was programming in C on Unix machines in 1989.
    I know enough about low level machine control to know that running this type of software under Windows is not a good idea.
    Tormach have corrected their error. In their position I would never have made the error in the first place.

  9. #1889
    Join Date
    Sep 2010
    Posts
    122

    Re: Show how to build a CNC machine from the very beginning to the end

    Not sure I would call getting Cnc machines in the hands of thousands of customers an error. However, adapting and updating at the proper time is just good business.

  10. #1890
    Join Date
    Dec 2014
    Posts
    37

    Re: Show how to build a CNC machine from the very beginning to the end

    Most siemens cnc systems are on a Windows platform... no problems here.

    And a high percentage of machines produced have a windows front end.

  11. #1891
    Join Date
    May 2015
    Posts
    11

    Re: Show how to build a CNC machine from the very beginning to the end

    Siemens make their own controllers.

    In any case unless, like Louie suggested, you use an external controller, (which has to run its own OS), to bypass the Windows OS, the problem of not having a real time operating system still exists.
    All I am saying is that the base concept of running machine controllers on a PC using a multi-threaded operating system is a fail. You need to control the CPU. All you can do in Windows is give your thread a high priority,
    not total control. Nothing can be said to change that simple fact. Does it matter? Depends what you are trying to do with your machine and a host of other variables. I did not bring up the subject of Mach 3 on Windows.
    My purpose is just to inform some readers that it is a fail from the get go. I don't need to argue about it because it is just a fact.

  12. #1892
    Join Date
    Sep 2014
    Posts
    129

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by maelstrom007 View Post
    Siemens make their own controllers.

    In any case unless, like Louie suggested, you use an external controller, (which has to run its own OS), to bypass the Windows OS, the problem of not having a real time operating system still exists.
    All I am saying is that the base concept of running machine controllers on a PC using a multi-threaded operating system is a fail. You need to control the CPU. All you can do in Windows is give your thread a high priority,
    not total control. Nothing can be said to change that simple fact. Does it matter? Depends what you are trying to do with your machine and a host of other variables. I did not bring up the subject of Mach 3 on Windows.
    My purpose is just to inform some readers that it is a fail from the get go. I don't need to argue about it because it is just a fact.
    I have no problems with the 'fail' I'm running...

    Siemens got it all wrong? http://www.sotuu.net/siemens/documen...-August_E1.pdf

    Look under hardware and software requirements

  13. #1893
    Join Date
    Dec 2014
    Posts
    37

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by maelstrom007 View Post
    Siemens make their own controllers.

    In any case unless, like Louie suggested, you use an external controller, (which has to run its own OS), to bypass the Windows OS, the problem of not having a real time operating system still exists.
    All I am saying is that the base concept of running machine controllers on a PC using a multi-threaded operating system is a fail. You need to control the CPU. All you can do in Windows is give your thread a high priority,
    not total control. Nothing can be said to change that simple fact. Does it matter? Depends what you are trying to do with your machine and a host of other variables. I did not bring up the subject of Mach 3 on Windows.
    My purpose is just to inform some readers that it is a fail from the get go. I don't need to argue about it because it is just a fact.
    I install/build/maintain/service cnc machines for a job...(vmc/vtl/vtg/grinders/lathes/mills/saws etc etc) they make a controller but it has a windows front end would you like pictures? Same with most fanuc setups as well now...

    Obviously you know more than 90 percent of machine tool manufacturers these days.

  14. #1894
    Join Date
    Feb 2009
    Posts
    2143

    Re: Show how to build a CNC machine from the very beginning to the end

    Why are we discussing machine controllers in this thread... SO not the right place for it!
    CAD, CAM, Scanning, Modelling, Machining and more. http://www.mcpii.com/3dservices.html

  15. #1895
    Join Date
    Jun 2007
    Posts
    3891

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by maelstrom007 View Post
    tormach is now using a standard linuxcnc implementation with a custom front end. its not embedded, its not even custom at the core. just emc2 with tis new freely available trajectory palnner. the same one many here will use on their skyfire.
    they use it for many reasons - because its free, because its now on par with mach3 for contouring (emc sucked hard until late last year) and because mach3 has one very serious bug that makes it hard to use in reliable production - but not because windows isnt suitable.

  16. #1896
    Join Date
    Jun 2007
    Posts
    3891

    Re: Show how to build a CNC machine from the very beginning to the end

    the real time OS thing is a bit of a red herring. provided the hardware outputs are in sync to a clock - which a parport is - there is zero requirement for a real time OS for cnc. remember that your typical new PC is about 15000 times faster than what is actually required to run the motors. weather the CNC control software is any good is purely the responsibility of the person writing it.

  17. #1897
    Join Date
    Jun 2007
    Posts
    3891

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by mcphill View Post
    Why are we discussing machine controllers in this thread... SO not the right place for it!
    weve discussed everything else here. at lease this is sorta on topic

  18. #1898
    Join Date
    Sep 2009
    Posts
    1856

    Re: Show how to build a CNC machine from the very beginning to the end

    off topic ger remove this silly argument
    http://danielscnc.webs.com/

    being disabled is not a hindrance it gives you attitude
    [SIGPIC][/SIGPIC]

  19. #1899
    Join Date
    Jan 2005
    Posts
    15362

    Re: Show how to build a CNC machine from the very beginning to the end

    Quote Originally Posted by maelstrom007 View Post
    All I am saying is that the base concept of running machine controllers on a PC using a multi-threaded operating system is a fail. You need to control the CPU. All you can do in Windows is give your thread a high priority,
    not total control. Nothing can be said to change that simple fact. Does it matter? Depends what you are trying to do with your machine and a host of other variables. I did not bring up the subject of Mach 3 on Windows.
    My purpose is just to inform some readers that it is a fail from the get go. I don't need to argue about it because it is just a fact.

    You are completely out of touch/misinformed with what has been going on in machine control technology

    Here is a link to one of the more advanced machine controls that run, real time using windows, they have been doing this since 1998, they are world wide, a lot of controls you see that major cnc machine manufacturers build, are using their technology, in their windows based machine controls

    This should be good reading for anyone interested in machine control

    Soft Servo Systems, Inc. | The Future of Motion Control
    Soft Motion Advantages | Soft Servo Systems, Inc.
    Software Architecture | Soft Servo Systems, Inc.
    Mactec54

  20. #1900
    Join Date
    May 2015
    Posts
    11

    Re: Show how to build a CNC machine from the very beginning to the end

    I am completely out of touch. Thanks all for setting me straight.
    A software layer is being used. A good article here
    The Power and Value of a Converged Real-Time, Deterministic Platform | RTC Magazine
    I apologise I should have started off with a question.
    Now where were we?
    cheers

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