ignore the request ... i found tormach setup video and it has some shots of fourth axis attachment with main table Tormach Fab Lab: How to Set up a 4th Axis | Milling Around guess i have to put screws on both sides.
ignore the request ... i found tormach setup video and it has some shots of fourth axis attachment with main table Tormach Fab Lab: How to Set up a 4th Axis | Milling Around guess i have to put screws on both sides.
The axis came with some square headed bolts that fit the table slots, and matching nuts that take an 18mm wrench. The only issue with this is that you have to lift the axis up and over the end of the bolts, which can be awkward. Using t-nuts and studs would be somewhat easier.
Main issue with positioning on the table is avoiding having the motor extension hit the enclosure.
Kvom,
I end up putting 4th axis on the right side. I think I will have to work very hard to hit the enclosure. Just like you, I also have two vices on the table. I think I can use 3-4 inch stock without moving the vice, which should be fine for now. If need be, I can raise both components of 4th axis couple of inches but will wait on this one. Not sure how high z axis can go.
I also found that there is not way to clamp 4th axis from back. I guess structure is little different from Tormach. This will give me some more room to play.
Whenever you get a chance, please share 4th axis step per value from mach3 motor configuration page. My current value is 4068 but I think motor is travelling is rotating much more than it should be.
Do you have any input on if I am putting 4th axis on right side, do I need to change anything in mach3 setting. Been a long time but I do remember for x, y and z axis there an option for reversing the direction if wiring is not done correctly.
thanks for all the help
Mine is set to 2000 steps per. Issue a G0 A360 from A0, and it should make 1 complete rotation.
If direction is wrong reverse the checkmark on the DirLowAcrtive in Motor Output tab of motor tuning.
Thanks Kvom. I will start with 2000 and will use trial and error .... i do remember mach3 has some mechanism to help with trial and error. With 2000 figure, I guess there is no gearing ratio.
Almost there and hope I will be making some wrapping project next week. I am actually more interested in seeing how autocad inventor hsm 4th/multi axis toopath works and if does what I think it is doing, then I guess I can design and build more complex projects. Inventor seems to rotate the project but keep the z reference to the with the original surface .... not sure if it will work and this is the fun part :-)
Appreciate all the help.
Cheers
as far as I know 4th axis indexing works well with inventor not actual 4th axis rotational work I ask about it 2 weeks a go in the forum and got told it still cut`s through the work piece trying to do the cut paths, it may have been fixed since then
http://danielscnc.webs.com/
being disabled is not a hindrance it gives you attitude
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daniellyall,
i will like to piggybag on your research. I found one video of last years inventor hsm indexing tutorial but it was missing audio. I did some trial and errors with tool orientation and multiple wcs but if you can point me to some discussion on inventor hsm pro 4th axis cam settings it will save me some time learning the hard way. If you have any sample simple indexing .ipt file, I can try to do the reverse engineering to see cam settings.
your finding is little disappointment though. Lets hope they can fix the bug quickly. Other option may autocade new 3d SW fusion 360/ultimate and 2016 version will be out sometime mid June.
thanks
All,
Kvom and my motors seem to be little different. For mine I had to set 200 as step per value (or was it 400, senior moment). I also thought through changing rotation direction when putting fourth axis on the right side but decided against it. Fourth axis is moving counter clockwise and it will continue to be counter clockwise if I move 4th axis it to left and change the direction. Further more when we measure angle, positive angle is counter clock wise any way. I think this will help with the standard convention.....
Mach3 will help you with setting steps. Go to settings tab and select : set steps per unit. It asks how far to go (rotate/degrees in this case), makes the move and asks how far it went. You report measured movement and mach3 calculates the steps and inputs same. You are done!
passed that stage ... i posted my step number because they are different from qvom and i though extra data point may help somebody looking for help in future. need some pointer on autocade inventor hsm pro cam setting for multi-axis tool path. also need to make base plate to elevate fourth axis for couple of inches but this can wait for now. need to see how it works and how much z-axis i have to play with. i think z axis should be fine though, i have total of 11.5 inches and 2 inch elevation will leave 9.5 inch ... i have 6 in rotary not sure what it means but logically this should allow me to use max of 6 inch dia stock. Theoretically I should not have any issue with z axis and I can even make 3 inch thick plate to avoid vice completely.
thanks
for the 4th axis indexing stuff in inventor and fusion (inventor is just ahead of fusion) you just use the 3+2 machining its is really 3 + 1 but they are very much the same as in the way you set it up I could not get it to work on anything round just squire sides there is not much different between inventor and fusion inventor just gets the good stuff first plus a couple of other functions it will always have more bits.
the cam in fusion is in all realty HSM done different (ask why it is done diffrent to HSM answer becouse it is) and inventor has one of the HSM`s so just look up 3+2 machineing
http://danielscnc.webs.com/
being disabled is not a hindrance it gives you attitude
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Daniellyall,
Thans for help. Can you use few more words, perhaps it can improve my plan of action. I created a simple cube in inventor and created a circular pockets on four sides and post processor was able to generate pretty decent 4 axis code for me. Only thing different I did compared to regular 2/3d tool path was 1) be careful that cutting sides are rotated around x axis 2) setup has multiple wcs selected with 4 duplicates 3) for each side, i defined new wcs 4) i used 4th axis post processor included in the inventor. Help me understand what am i missing ....
here is the g code created by the inventor. understand that this is very simple example, I can do complex projects on unlimited number of sides (I hope). I can post ipt file if it helps .... uh i don't see the way to attach the file ... sorry for inline copy
%
O1001
(T1 D=0.25 CR=0. - FLAT END MILL)
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(2D POCKET2)
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(2D POCKET2)
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(2D POCKET2)
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(2D POCKET2)
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(2D POCKET2 2)
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(2D POCKET2 2)
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(2D POCKET2 2)
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(2D POCKET2 2)
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(2D POCKET2 3)
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N930 A180.
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(2D POCKET2 3)
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(2D POCKET2 3)
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(2D POCKET2 3)
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(2D POCKET2 4)
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(2D POCKET2 4)
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(2D POCKET2 4)
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(2D POCKET2 4)
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%
what post are you using
I don't know if I can import ipt I only have fusion now
if you do it like the tutorial for 3 + 2 it should be fine you just have to make sure its all from the same end and the point of rotation is center end whats the origin, you pick the face you wont cut for z, a edge for x and do a face cut all the way around then a parallel or horizontal cut if you have squire sides
it takes a bit of buggering around to get it right and just make sure all your heights are set correctly.
you can do round stuff depending on it`s shape, like a persons head could be cut out as long as the tools you have are long enough you go from edge to center of model then rotate 90 same again so on then when you do the finishing parse you would rotate 45 then 90 so you don't end up with lines in a model every 90. if you have a 5 axis its easy as but with 4 its a lot more work
all the 4th axis stuff I wont to do cant be done yet as its full 4th axis work as in cut outs all the way around
http://danielscnc.webs.com/
being disabled is not a hindrance it gives you attitude
[SIGPIC][/SIGPIC]
daniellyall,
i am using fanuc - inverse time - a -axis post processor. this is generic inverse time postprocessor came with inventor. inventor also have hass generic inverse time postprocessor and i looked at the code generated by that post processor and I think it should work with mach3 as well. I figured out aligning x/a axis with rotational axis, not sure if mach3 will be able to do proper compensation if axis is not aligned.
unfortunately i do not see any 3+2 tutorial in inventor infact help page do mention 4th axis option in tool orientation page I don't see that option either. if tutorial is available on the web, I will appreciate a link. right now it is trial and error for me. i know that new version of fusion is coming out in couple of weeks and am planning to download it at that time, does not make sense to spend time on older version. i am quite happy with inventor but my hope is that new version of fusion will have better 4th axis support.
i also have access to vectric aspire which has pretty good wrapping tool path if I ever want to make statue or similar project.
i think i am close, just need to start cutting simple 4th axis projects.
thanks for all the help. hope i am right but it seems that all the magic is done by post process and work flow for 4th/multi axis is very similar to 2/3 axis.
regards,
I will try and find where I put my pp`s I have a few I use for M3 depending what I am doing and what router I am using what Jeff and others helped with I will stick them in a file for you.
have a look at the fusion help for a 3 + 2 tutorials when I tried inventor it worked the same I used 2016 inventor as a trial to see if the 4th axis worked better for what I wont to do it did not.
the improved 4th axis stuff for fusion I think its a long ways a way yet like next year maybe.
there are some old youtube vids on useing 4th axis with inventor and HSM but its the same stuff you can do with aspire just better tool path`s. I have V carve pro so any file I have that is flat I can use V carve most of them are round so that buggers that idea. you would be fine if you had solid works, Auto desk should just have brought it instead of doing inventor and buying out some other company's.
http://danielscnc.webs.com/
being disabled is not a hindrance it gives you attitude
[SIGPIC][/SIGPIC]
Today I tried some cylindrical engraving, with mixed success.
The success was that the wrapped tool paths were correct, and I was able to engrave most of the text.
Non-success:
1) The depth was too variable. Evidently there is runout on the chuck, possibly because I was using the outside of the jaws to hold the cylinder. I'll have to test that later.
2) With the runout the depth increased at the end and broke off the point of the tool (I was using a 60-degree carbide chamfer tool with a very sharp point.
3) Biggest problem was how slow the process was. The rotational speed of the axis is too slow. It takes about 1 minute to rapid 360 degrees. Since my rapid speed is 75 IPM, my milling speed of 10 ipm means it would take 7.5 minutes to make a full circuit' My workpiece has a diameter of 3 inches, and hence a circumference of 9.4 inches. 9.4 inches per 7.5 minutes is an effective machining rate of 1.25 ipm in A vs. 10 in X. The reality is worse. Mach3 estimates a run time of 4 minutes, while in actuality it took 70 minutes. So 17 times slower vs. the 8 times implied by just the effective rate.
So I have got to get the rotational speed up if I want to be able to engrave efficiently.
kvom, will be very interested in optimum speed setting you are happy with. thx
If I were just using the axis to turn between 2.5D machining ops on separate faces, it wouldn't be so much an issue. For engraving, every cut is a coordinated move between the A and X axes, and these moves are very short. So acceleration will be an issue as well as the speed I can get without losing steps. I'll be playing with the motor tuning.
Why is A so slow? Is it just the gear ratio on the 4th? What's the limiting factor? Seems to me, even with a 72:1 gear ratio, it should do much better than that.
Regards,
Ray L.
are yous guys using radius comp for feerate with Mach3. Without it the 4th will only run at teh commanded feedrate.With it on it COMPS the A feedrate based on the diameter to better blend the A speeds to the linear axis(XYZ). It will use teh full motor tuning of the A axis to do this BUT it will be limited to the max speed of the A axis. For the best results with 3d milling on the 4th a ratio of about 6:1 seems to run best. Any more seems to be limited on speed and less you loose holding power on the 4th.
Without 4th axis radius comp it reminds one of watching paint dry, painfully slow(;-).
Just a thought, (;-) TP
these are the pp I use with fusion they should work with inventor
http://danielscnc.webs.com/
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