smile

With their »hobCheck« measuring machine, ZOLLER push the door open to unseen features for fully-automatic, economical, and complete measuring of hob cutters – some of which of unusual size. Equipped with transmitted light image processing, incident light cameras and measuring probes, more than 15 parameters (like tooth profile, radial run-out/wobble, pitch, shape/position tolerance) can be measured.

Whether you want to set and measure tools for turning lathes, machining or milling centres – with the ZOLLER »hyperion«, you need only one measuring machine to manage these tasks and handle nearly all tool holding fixtures. The fixtures are mounted on a turret table and can thus be quickly and easily used. Whether you opt for a manual or CNC-controlled device, you always decide on maximum universality and benefit with immediate effect from a significant increase in productivity thanks to perfectly prepared and inspected tools. • Universal tool presetter and measuring machine for measuring and presetting turning, milling and drilling tools for single-spindle and multi-spindle automatic lathes • New and ergonomically optimised machine design for an easy handling and maintenance • Available with different measuring ranges, drive units and tool holding fixtures

The ZOLLER »pomBasic« inspection machine for process-oriented measurement and inspection of drills, milling cutters and countersinks in incident light. With its compact and universal design the »pomBasic« is ideally suited for use in incoming goods, in inspection rooms or directly on the shop-floor of grinding companies. With its »pomBasic« ZOLLER offers the compact solution for a universal tool inspection.The perfect machine for use on the shop-floor directly next to the CNC grinding machines: just insert the tool, position, measure and finished! It is that simple - an automatic cutting edge detection for high accuracy, wizard-guided measuring processes and test logs at the push of a button.

The ZOLLER »pomSkpGo« is ideally suited for the commissioning and acceptance of rounding machines, directly in the cutting body production and at the tool entry control. The basic carbon construction allows mobile use and enables high accuracy due to the rigid structure. The machine can be set up and ready for use on site in just 5 minutes. ZOLLER »pomSkpGo« basic construction The carbon construction of the ZOLLER »pomSkpGo« is sufficiently rigid for high-precision measurements and sufficiently light for mobile use Universal tool holders The ZOLLER »pomSkpGo« is ideally suited for measuring inserts, drills and milling cutters. High-quality universal tool holders are available for various applications. ZOLLER image processing »pomSoft« The image processing for the »pomSkpGo« is based on the proven ZOLLER »pilot 3.0« interface. The image processing is easy and intuitive to use and offers numerous measurement and evaluation algorithms especially for the area of cutting edge rounding. Translated with DeepL

The ZOLLER »redomatic« with 4-axis CNC control unit and autofocus is a combined presetting, heat-shrinking and measuring machine with tool turret, induction coil, tailstock and cooling system. Due to its unique automatic length limit system »asza« it has been especially designed to heat-shrink tools easy, fast and precise to nominal length to at least +/- 10 µ accuracy. You benefit from remarkable time savings because with »redomatic« you only need 5 seconds to heat-shrink and 30 seconds to cool a tool. Additionally »redomatic« preservers your clamping chucks thanks to little energy supply.

Whether as manual or 3 axis CNC version - the »smarTcheck« is the high-performance universal measuring machine for all cutting tools. It allows you to check your tools in the most efficient way before and after sharpening and to document the results to comply with DIN EN ISO 9000 directives. Also, the swiveling incident light camera allows you to check, measure and document the axial or radial geometries of your tools simply by using the mouse -no special skills are required to operate the »smarTcheck«. By simply measuring your tools prior to re-sharpening, you can benefit from a 25% or more productivity gain from your CNC grinding machines

Fully automatic tactile measuring of crankshaft milling cutters with internal cutting edges »aralon« is the ZOLLER solution for the fully automatic, tactile measurement of crankshaft milling cutters with internal cutting tool edges. The CNC-controlled electronic sensor can be swiveled automatically by 180° and can be positioned individually on all cutting edges irrespective of its alignment. Specific attachment holders and holder rings are available for the exact positioning of the crankshaft milling cutter. The intuitively usable software guides the user quickly and simply through the measuring task. Highlights at a glance: Precise: Thanks to four CNC-controlled axes and variable in 180° swiveling sensor Clear: Clear and unambiguous information about digital counters and "analog" dial gage Complete: Seamless documentation, customer-specific if required User-independent: User-independent procedure – intuitively usable software; fully automatic calibration of the measuring sensor at the attachment holder zero point Quick: μm-accurate measuring results in a few seconds Seamless: Machine-conform, exact positioning of the crankshaft mill cutter using a specific attachment holder and holder ring

120 Cutting Edges in just 80 seconds Presetting crankshaft milling cutters and rotary or broaching tools quickly, easily and accurately is no problem thanks to the ZOLLER »gemini« presetting and measuring machine. The »gemini« measures 120 cutting edges in just 80 seconds with unmatched simplicity. The globally unique, fulling automatic measuring in measuring mode »focus360i« is a highlight of the proven ZOLLER image processing software »pilot 3.0«. The highly precise measuring sensor for axial runout compensation also makes cumbersome measuring equipment unnecessary. You profit from maximum quality for your workpieces, increasing productivity while maintaining seamless documentation. You have a more ergonomic workplace, where your tools can be preset easily and can be measured and checked automatically. Highlights at a glance: Ergonomic: Ergonomic layout and holding of the crankshaft milling cutter Safe: Space-saving protective enclosure Quick: Quick and highly precise incident light measurement of the cutting tool edges, measuring mode »focus 360i« μm-accurate: Automatic and user-independent measuring procedures, highly precise measuring sensor for axial runout compensation

The storage place appropriate for the shop floor for facing cutters ZOLLER »millSet« is the robust storage place for facing cutters that is appropriate for the shop floor, and can be placed directly next to the CNC machine. It is designed for use in the middle of manufacturing. Fitted with a pneumatic switch for axis release and spindle brake, the axial runout of facing cutters can be tested and preset manually and tactilely with the dial gage. Simple and safe use for quick procedures — that's the ZOLLER »millSet«. Highlights at a glance: Suitable for the work shop: Robust storage space for facing cutters directly next to the CNC machine Time-saving: Manual horizontal and vertical axis with quick and fine setting0 Simple: Quick, precise and simple measurement without much training required

Precision Starts Before the Machine Do you want to preset your precision boring tools timely and μm-accurately in order to avoid rejects and to reduce your tool costs? Then you are best equipped with the ZOLLER presetting and measuring machine »phoenix«. With »phoenix« it is possible for you to hold your tools between centers and to measure each parameter fully automatically in the snap gauge principle. This gives you maximum accuracy for the best quality of your workpieces and longer tool life. The ZOLLER »phoenix« gives you maximum efficiency and productivity in your manufacturing. Highlights at a glance: Pneumatically supported tailstock Tool holder spindle with universal power clamping for steep taper, HSK and tool holder systems such as Capto and Kennametal Specific measuring programs in the »pilot« measuring device software Membrane keypad for power-activated spindle functions Robust and equipped for the shop floor Consistent use of brand name products

Reamer Expert »reamCheck« allows the μm-accurate and fully automatic measuring of all variants of tools and also specifically those that cannot be measured with image processing because of their cutting geometry. In addition, reamers can also be tactile preset and measured, for example. Highlights at a glance: Tactile: Measuring sensor For µm-accurate tactile measuring and presetting of fine adjustment tools such as reamers or facing cutters with narrow tooth distribution User-friendly: Intuitively usable software interface and comfortable control elements Precise: ZOLLER »ace« high-precision spindle, powerful optic and electronic measuring sensor Robust: Design appropriate for the shop floor

Compact – Class: Never before seen scope of services in the entry-level price segment That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands. Including the best brand-name components and the new ZOLLER image processing »pilotStarter« for comfortable operator-independent application. »pilotStarter« provides standard measurements such as the length, cross-dimension, radius, angle, concentricity, and axial runout all in a single click. The cutting edge of the tool is represented clearly on the vertical 13” panel PC. You get precise results straightaway, without any training required. In a nutshell, the new »smileCompact« is the perfect entry point into the world of ZOLLER. Highlights at a glance: Efficient: Maximum scope of services in the entry-level price segment Long machine life: Use of high quality brand components Simple: ZOLLER image processing »pilotStarter« on 13"' Panel PC Quick: Standard measurements with a single click Space-saving: Compact table top design Flexible Placemanet: Next to the CNC machine, on the shop floor, in manufacturing islands User-friendly: Membrane keypad for power-activated spindle clamping and spindle indexing

The new »toolbalancer 550/750« series is an absolute highlight when it comes to balancing your tools. With the ZOLLER »toolBalancer« you increase your process reliability and the quality of your components, reduce machine maintenance costs and prevent machine failures.

Do you want to preset your face and right-angle milling heads precisely to guarantee your workpieces will be accurate and level? Do you want to extend the life of your tool cutters and thereby drastically reduce your production and tooling costs? No problem with ZOLLER »zenit«: the high-precision presetter and measuring machine with an ergonomic workplace for milling heads and tools of all kinds increases the quality of your workpieces while cutting costs.

The ZOLLER identification code is a new and efficient solution for tool identification and data transfer developed specifically for small to mid-sized businesses. »zidCode« does not need a network connection, but instead transmits data for complete tools without complication using a QR code. You can save 45% of the time spent manually entering actual tool data into the machine controls. Input errors are also avoided entirely – time-consuming reworking is eliminated, and process security is increased. Simply, quickly and securely to the machine in 3 steps: 1. Presetting and measuring tools on the ZOLLER presetting and measuring machine 2. Print actual tool data on label including QR code and attach to tool. On request, we supply all tool holders with permanently integrated ZOLLER »idChip« 3. Scan QR code using »zidCode« at the CNC machine, the actual tool data is automatically entered into the corresponding data fields of the CNC machine control.

Removal errors and mistakes are ruled out ZOLLER »toolOrganizer«, combined with ZOLLER TMS Tool Management Solutions Software, is the optimal storage solution for tools and accessories. The right quantity of tools is always available at a the defined storage locations. Removal errors and mistakes are ruled out. The search for complete tools, single components or accessories is over. Removals can be 100% traced and analyzed, all thanks to the seamless documentation in the item statistics module of user, time and quantity. Highlights at a glance: Smart: Direct interface to the ZOLLER TMS Tool Management Solutions software Transparent: Control system for secure and traceable removal of desired components Easy: Fast locating thanks to the graphic 3D display of the storage locations in the software Flexible: Logical drawer combination for every component size Combinable: Electronic and mechanical designs can be combined »toolOrganizer« is available in 3 different heights, the drawers size can be configured and the inlay can be chosen individually depending on components to stock.

With the new ZOLLER shrink system »powerShrink400/600« you shrink your tools in and out in record time, saving energy and protecting your shrink fit chucks. You benefit from an induction system that is perfectly matched to your shrink fit chucks, the technologically perfected cooling system, and the ergonomic and simple operator guidance, which is equipped with the innovative, LED-controlled ZOLLER »actbyLight« operating concept. Translated with DeepL

The three software packages BRONZE, SILVER and GOLD offer everything that is needed in a manufacturing process. Modular in design, expandable as required – and easy to implement. ZOLLER TMS Tool Management Solutions grow with your requirements step by step. Start with the BRONZE package and make your tool management significantly more economical. Convinced? Then continue with the warehouse management and the SILVER package. Because efficient warehouse management saves money. And you have full cost control with the GOLD package and perfect tool organization. At ZOLLER, growing along also means that our packages always remain up-to-date: Functionalities are expanded and we respond to new requirements with new functions that become standards for us, integrated into our updates. So that you will always have the latest version available in the future. ZOLLER TMS Tool Management Solutions can easily integrate all relevant third-party systems, from ERP and CAM systems to cabinet and lift systems and machines. Tool identification systems by means of chip or data matrix code and the orientation towards future requirements with regard to Industry 4.0 are also already a reality at ZOLLER today. Only ZOLLER offers this: The overall performance with TMS Tool Management Solutions PLUS a ZOLLER setting and measuring device, services, interfaces to programming systems and much more. This powerful combination is your big PLUS: for a consistent process solution – from the simple tooling system to the transmission of actual data to the machine control. Translated with DeepL

DP Technology is one of the leading manufacturers and suppliers of Computer-Aided-Manufacturing (CAM) software for a wide range of manufacturing industries. ESPRIT, DP Technology's flagship product, is a high-performance, high-quality NC programming system for milling, drilling, turning, wire EDM, and multifunction machines such as mill-turn centers. The easy and intuitive ESPRIT CAM interface to the ZOLLER TMS Tool Management Solutions enables the simple exchange of tool data. Translated with DeepL

OPEN MIND Technologies AG develops and sells innovative CAM/CAD solutions that generate optimal NC milling and turning programs for machine tools on the basis of digital models. Manufacturers from a wide range of industries around the world choose OPEN MIND products because they enable them to produce economically and efficiently. This enables them to create models, prototypes, tools, molds, prismatic workpieces, integral components and more in impressive quality. The hyperMILL interface to the ZOLLER TMS Tool Management Solutions gives you convenient access to the extensive ZOLLER database. Translated with DeepL

For Optimum Capacity Utilization of Your Tool Potential The production analysis software »flash« ensures the optimum potential capacity utilization of the tool: communication with the CNC machine, allows the live tool status query and thus ensures a timely tool change. The respective current remaining tool lives are queried at the machine and their status displayed in traffic-light colors. Tool use can therefore be organized optimally. Procedure in Four Steps The status is recorded first — tools, the warning limits of which are reached or whose tool life has even expired (1), are selected and recommended for recommissioning. As soon as the tool has been completely commissioned and fitted (2), it is present, measured (3) and then released for production (4). How Does This Benefit You? Minimum waiting time at the machine, efficient production workflow, optimum tool utilization – maximum productivity below the line in respect of tool lives with simultaneous process safety.

With »roboSet / genius 3« even complex tool parameters can be processed fully automatically. The automatic loading station »roboSet« independently loads the ZOLLER universal measuring machine »genius 3« around the clock. Thanks to predefined loading and measuring program selection in the »pallet management“ in »pilot 3.0« over 50 different measuring parameters are recorded and logged µm-accurately and operator-independently. The mechanical decoupling of the measuring machine from the loading station guarantees maximum measuring accuracy. After completion of the inspection process, faulty tools are already separated from the correct tools. Operation is convincingly simple: Press the start button in the »pilot«image processing and automatic operation is started. Translated with DeepL

Fully Automated Tool Room With »cora« The »cora« collaborative robotic assistant supports humans in all standard tasks in automated tool preparation. For example, your tools can be picked, assembled, clamped, cleaned and labelled, fully automatically. The gripper can securely grip a wide range of complete tools and a variety of tool holders, positioning them in both the presetting and measuring machine and in the Smart Cabinets or tool cart. Thanks to the connection of the robot to the central tool database z.One and thus to the ZOLLER TMS Tool Management Solutions software, »cora« knows where each tool and component is located. An application example: »cora« can independently open the »keeper« tool cabinet, remove the prepared complete tool, insert it into the presetting and measuring machine and start the measurement process, simply and quickly with very little programming effort. After opening or closing, it is swiveled by 90° and does not interfere with tool handling. Highlights at a glance: Effective: Tool measurement during production Economical: By transferring standard tasks to the robot, your employee can simultaneously take care of additional processes and work steps Networked: With ZOLLER products and other systems via the central tool database Reliable: Smooth processes during tool handling such as assembly, adjustment, measurement, cleaning or marking of tools Reliable planning: Extremely high predictability

ZOLLER »genius 3« is the universal measuring machine for metal cutting tools. From rapid testing of individual criteria to complete, fully automatic, operator-independent checks your tools are checked quickly, simply and extremely precisely. The measurement results are documented in detail and can be transferred to the grinding machines at the push of a button. Therewith the »genius« saves you valuable time during work preparation and programming, prevents troublesome rework and customer complaints and ensures quality results that convince both you and your customers.