1. Touch with the tool the surface of workpiece.
2. Set tool length = height of the workpiece.
3. Check the tool tip against the table surface = 0.
Type: Posts; User: Algirdas
1. Touch with the tool the surface of workpiece.
2. Set tool length = height of the workpiece.
3. Check the tool tip against the table surface = 0.
I would advice to investigate seriously in order to isolate the root of the fault.
Starting from monitoring of power supply.
Langweilig task ...
I would advice to "redo" what you did with control switched off. Looks, like the attempt to cheat the control isn't successfull.
Then try to step ATC backwards in manual mode.
On the other hand,...
Did You try to find out the reason of the fault?
You should use a service floppy for OSP7000. You can find it with manual here in this forum.
On the other hand, if you want to destroy the control, there are better ways than unknown floppies.
check twice.before heating.
As per illustration, are the flange 10 and pipe 11 removed? and again flange and pipe 7 and 8 ?
or maybe the real thing looks different from the picture?
are tapers ( pins ) removed?
I guess, you need to release the draw tube at the cylinder end and remove it pulling to the front.
see #2 and #6 comments on this topic.
Main idea is to understand, what are you doing. Parameter numbers can differ from one instance to another.
See two manuals attached, These are from this forum...
check the rear side. Maybe cylinder still holds it.
PP:, CN0:, CN1: are port names.
In my understanding, serial communication check is quick and easy. Then you can tell for sure if it's not working.
It's easy to understand, why the supplier sold...
is the parameter tool number ( how many indexing positions the turret has ) right?
could be original.
Anyway it is Pilz safety relay block. Check if it works correct. There is nothing complicated, only high reliability relays there.
The simpliest way is multiple lines changing spindle speed.
instead of S8000
use
S80M3
S100
S120
S140
and so on ...
1. Why the BTR was used?
I have no idea. Maybe there are some advantages. Drip feed, for instance.
2. Original TR. Usefull only in case if you need to use paper tapes.
3. Serial port. I would...
there could be block of relays on the door of the main control cabinet. Many relays are interexchangeable.
Conditions:
1. If the number of tools in the turret is correct;
2. If indexing of the turret is stable.
Just take a good marker and write new version tool numbers on the turret.
Othervise you...
it can be a coolant nozzle. Maybe there are some copper containing grease used in some bearings?
check bearings
check the attack angle of cutter against the spindle axis
ckeck stability of signals, related to the touchsetter
comment #2 and #5
check if all ( including peripheral ) units are electrically connected.
What's the story? Was the lathe running and stopped out of a sudden?
Only in case if it's damaged, which also is not likely. Okuma RS232 interface is very resistant.
check if DB-25 is wired.
is the tool shank BT? What about clampng collet ( two "lips" holding the shank bolt ) ? With tool clamped and cylinder mounted there is no way fot the draw bar to jump out.
If the design contains...
is the tool present in the spindle?
Rhino CAM rules, take it as soon as possible
There are many simillar points between regular RS232 and communication with BTR.
"Hercules" is a Windows application very helpfull for communication diagnostic and adjustments.
you start the tool change and press Estop instantly. You need to catch the moment when the turret is unclamped just before indexing ( turret rotation ) starts.
if you are speaking about the turret?
Time for maintenance. Check alignment.
maybe limit switches?
can you please post the photo of that machine. Never seen lathe with ATC ...
The first question.
Is that hardware problem?
If the part program can be modified so that the alarm dissapears ?