Emergency stop. (with photos and videos)

Guys, i got a problem here, and i dont know next move to solve it. Hope, that it is not serious.

Machine: mazak variaxis 630 5x with mazatrol fusion 640m control, without palletes and chip conveyor.

History: machine wasnt working for more than 5 years (one test part was done). During transportation, axis werent fixed correctly. Z motor was removed and mounted back after transportation. Oil is full. Lubricant not connected.

What was done: MRJ2 tool magazine battery changed and abs restored. control battery changed and data restored.

What we have: Machine is in emergency state and not mooving.

Here are some photos with description.

after start i got this
https://dl.dropboxusercontent.com/u/...c/7sfq9ysd.jpg

the diagnosis looks like this
https://dl.dropboxusercontent.com/u/...719_162447.jpg

holding MF1 + RESET, temporary removes all errors and machine starts, but after release, all errors are back and machine shuts down.
holding mf1+reset, dont allow to move axis (pressing the buttons while holding mf1+reset, shuts down the machine).
E-stop buttons are released.
https://dl.dropboxusercontent.com/u/...719_162500.jpg
http://www.youtube.com/watch?v=zgLN78OUAEo
air preasure alarm was gone after we connected air. Tool holder sensor error appears after a few seconds (My guess, that the turret gone in the z axis limit switch during transportation, or something happened after they removed the z axis drive, but im not shure).
And we got load on z axis while holding mf1+reset.

errors in mrj2 soft
https://dl.dropboxusercontent.com/u/...719_163206.jpg

in electrical cabinet
E7 and F1-F2-F3-F4-F5-F6 on the servos.
Err. on the small servo
and error led on the renishaw
VID 20130719 162945 - YouTube

and we got a red led behind the screen (i forgot how it signed. something like "sw alarm")

Guys, any ideas how to find a problem will be nice. Im stuck at this moment and dont want to rummage where im not shure.

Did it have a chip conveyor?
If so, probably had an estop button on it. Emg2 on our newer mazak is a external emergency stop.

no chip, . buttons only on the front panel and on tool magazine. Both released.

Hey.
i had this problem 2 weeks ago.
try to rest the electric button -QF"1".
Attachment 195088

Quote:

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Originally Posted by dmfc

Hey.
i had this problem 2 weeks ago.
try to rest the electric button -QF"1".
Attachment 195088

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ok thatnx. ill try. Im waiting for my friend have free time, to help me. He's got much more experience in this. May be we will able to fix this together.

Machine is working, but minor problems appears to be not so minor. Machine stuck on X-axis. I can move it 2-3 mm both sides with a jog, but then it has huge load and servo malf, and e-stop. I think that it can be because of faulty brakes or rust somewhere. I check all around, and it seems, mechanicaly nothing prevents x-axis to move.

Any sugestions to solve this?

p.s. sorry for bad eng.

Check the x axis servo drive. abnormal sound on motor is due to fault with its feedback circuits.

this was solved. machine is working.

the x axis was stuck cause of the rust.

What did you do to fix the emergency stop problem.
Thanks