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slim-size spindles on Z-axis ??
Hello from The Netherlands,
I am in progress of designing a (home / business) build router/milling machine which can handle our standard size 122 x 244 cm’s ( approx.: 4 x 8 foot) plywood boards.
The footprint of this machine will measure 200 x 300 cm’s ( 6foot5 x almost 10 feet)
Normally the usual Z-axis constructions allow the tool to be moved to a maximum of about 4 inches, that is OK for ‘normal’ router jobs, engraving and even relief-milling.
My problem is the fact that we also want to machine some materials like PU-foam, balsa or other “easy to mill” media to create solid models of model-boat-hulls ( to be used for polyester mould making, professional maquettes etc.)
The problem is that we need a much larger movement of the Z-axis (read: tool) of up to 8 or 10 inches AND that the fixture of the router-motor prevents the milling of the near vertical lines of such models. (see picture attached)
Part of the last problem can be solved by using a larger tool-diameter but this is not always possible, a longer tool will become unstable when run on higher speed.
I am now thinking about building my own “slim-sized” spindle of 1 inch in diameter with a solid steel drive-axle inside driven by a motor which will be mounted on top of the Y-axis construction.
The spindle will be retracted completely inside the Y-axis construction when in upper-position to free the 8 or 10 inch space under the Y-axis construction.
Before I start ‘inventing the wheel’ again I would like to know if there is anybody on this forum who has already solved this sort of problem or knows a company who has a ‘slim- spindle” already in their program.
Any feedback and ideas on this matter will be highly appreciated.
Thanks in advance
John van Gent
CAP Maquettes NL
www.cap-maquettes-nl.com